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Condensate technology

Condensate technology

Efficient and environmentally friendly solution

When compressing air in a compressed-air system, not only air is drawn in but also water vapour, oil, dust particles and other contaminants from the surrounding environment. These impurities enter the system and, after cooling and condensation, form a mixture of water, oil and dirt particles.

What happens to condensate in your compressed-air system?

After compression, the air flows through an aftercooler, where heat is removed. During this process, water vapour condenses together with oil and dust particles. The result is oily condensate, which is collected via a condensate drain.

Environmental legislation: discharge is prohibited

According to current environmental regulations, this polluted condensate may not be discharged directly into the sewage system. Compressor condensate contains harmful substances that can severely impact the environment.

The Solution: Condensate technology as one integrated process

A reliable condensate management system consists of:

  • Automatic condensate drains: prevent accumulation and corrosion

  • Condensate filters and separators: protect the system from moisture and contaminants

  • Oil/water separators: separate oil from water in an environmentally friendly way

  • Monitoring and sensors: provide real-time control and predictive maintenance

This investment directly translates into lower operational costs by avoiding expensive specialised waste disposal and minimising unnecessary downtime.

Benefits of proper condensate treatment:

  • Reduced maintenance and disposal costs

  • Increased operational reliability

  • Extended lifespan of compressed-air components

  • Compliance with environmental regulations and avoidance of legal risks

Want to be sure of a compliant and efficient condensate solution?

Let our specialists advise you on the most suitable condensate technology for your installation. Request a free, no-obligation consultation.

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